ABS Thermoformed Custom Plastic Cutlery Insert

Description:

1) Complete ABS thermoforming solution
2) ABS, smooth, textured or gloss
3) Applicable to vacuum formed cutlery insert

1. Application of ABSplastic vacuum forming technology

With the rapid demand of morediversified products, more and more designers have been consideringto use vacuum forming technology to make their vacuum formedcutlery insert, panel, parts, covers and etc, which features lowtooling cost and fast lead time.

 

Thermoforming, one of theoldest methods of processing plastic material, has also been widelyused today to make plastic enclosure, cover, cowl, housing, parts,base, liner, tray, tub, container, case, dome, box, rack, stand,inner liner, component, fitting, accessory, applied in wideindustries as Automotive, Agricultural, Building and Construction,Design, Electronic, Machinery, Sanitary industries andetc. 

 

2. Why chooose Honyien Plastics Company for ABS plasticvacuum forming service?

A. Proficient skills and profound knowledge in dealling withthick gauge plastic sheet vacuum forming, up to 12mm;

B. Competitively pricing, because of self-supply of vacuumforming material: plastic sheets;

C. Seamlessly cooperation with customers to ensure exactfulfillment of all specification.

D. Complete vacuum forming solution: from preliminary projectdesign support, material production to tooling design, making andvacuum formed products manufacturing

E. All types of vacuum forming material available: ABS, HIPS,ABS/PMMA, etc. textured, smooth, gloss or matt, fire-retarded or UVresisted

 

3. Process of contracted ABS plastic vacuumforming manufacturing with Honyien:

A. CAD/3D File Review--The process begins with preliminaryreview of your design file. To see if your design files are fit forvacuum forming technologies, please contact us for firstreview.

B. Design Assessment--Your design will be thoroughly examined byour assessment team to see how we can best make it with vacuumforming. Proposals will be offered while keeping the best qualityand maintaining the integrity of your design to the greatestextent.

C. Product Design Assisting--Our engineer will assist youfulfill your creation, make proposals, translate your drawing intoCAD/3D files, if necessary.

D. Tooling--Tight control will be made over the entire toolingprocess to eliminate the risk of misinterpretation of your conceptand other potential problems.

E. Sampling--Quick and accurate sampling will follow to confirmyour designs before mass vacuum forming production.

F. Manufacturing--Our vacuum forming manufacturing features fastlead time, exceptional level of details, flexible ordervolumes.

 

4. ABS plastic vacuum forming process atHonyien:

1. Extruding plastic sheet:	ABS, HIPS, PP, PE, PC, PETG, PMMA resin granules are extruded orco-extruded into thermoplastic sheet--textured, smooth, gloss ormatt, fire-retarded or UV resisted
2. Vacuum forming to shape:	After being heated, the plastic sheet is stretched onto or intoa mould, and held against the mold by applying vacuum between themould surface and the sheet to form desired shapes.
3. Cooling to maintain shape:	once formed the plastic need to cool before being released fromthe mould. To speed up the cooling cycle, fans are fitted andactivated once the plastic part is formed.
4. Making large product:	Our machine could be restructured to make larger plastic vacuumforming products, with maximun dimensions of3000*2000*800*12mm  (L*W*H*T)
5. Trimming edges:	Extra material is firstly trimmed before more accurateprocessing. Sawing is often used in this stages. Polishing is madeadditioanlly to smoothen the edges.
6. Drilling holes:	Drilling oftens follow the trimming. Other post formingprocesses include decoration, printing, strengthening, reinforcingand assembly.
7. CNC Processing:	For more accurate and faster speed post vacuum formingprocessing, CNC is often used. The machine is computer programmedto select the correct cutting tools and angle to suit each cuttingarea.
8. Examination and checking:	Before packaging, all our vacuum forming samples and productswill be carefully checked in terms of dimensions, surface finish,stenghth, colour requirements and so on.
9. Cleansing and Packaging	All vacuum forming products are cleaned before packaging.Products are wrapped with plastic film to prevent scratches andcartoon boxs are used or other methods are applied as required.

 

For more information and support about ABS vacuum formed cutleryinsert, please feel free to contact Honyien! 

ABS Thermoformed Custom Plastic Cutlery Insert